How To Rebuild Carburetor Arctic Cat ATV. Oh boy... :dry: Shadetree - Thanks for your response, but I'm totally confused. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. the problem is it wont come off the old throttle cable in order to put on the new one. Problems with the carburetor can include uneven idle. Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. you just pull it back off the crooked part..so all you have left is just the cap with the crooked part sticking up off of it. ok..seeing how you may or may even know what a pm is ??..lol. now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. We’re a forum community dedicated to Honda ATV owners & enthusiasts. Content on hondaatvforums.net is generated by its users. and where did the cap go... that was on the carb to start with ????????. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. sheath elbow to the carburetor body. Is it?! When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. It spins free, tried everything but distructivly removing it. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. I still have the original one but it will not come off. Free shipping. once you get that old cable off..if you notice..the very end of your new cable that you bought..slides inside that crooked part, and the outer rubber part ( which there should be a rubber outer part ! ) Pushing the thumb throttle lever has two effects: the carburetor slide moves, and the oil injection pump cavity is enlarged. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. I feel like i'm losing my mind :wacko: Put the throttle cable through the top cap of the carb and put the spring on. For a better experience, please enable JavaScript in your browser before proceeding. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). Pull the carburetor out of the engine compartment. Be careful to not tear the gasket between the carburetor body and top plate. $11.65 shipping. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). Included throttle cable, in-line fuel filter, and easily adjustable idle screw (thumb wheel instead of stock carb needing a screwdriver). hondaatvforums.net is not in any way affiliated with Honda Motor Company. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. Would like to save the stock carb… Here is another, but the question is, how do I get the "cap" from the carb off the old cable. Then, compress the spring and hook the cable end onto the slide. A damaged throttle cable is also a recipe for throttle problems. the "wheel" that moves the butterfy has 2 holes with a slot out the side. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. Pull the output line off of the carburetor. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. I found this, but even still, are you able to remove that piece? Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. '89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit :icon_gd: just like fish said..it's part of the carb..your only hope is to find a bad carb..that the cap is still on it ?. Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. If they sell the cable new, they must sell the "cap"? Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. then you can put the carb end back together as I mentioned above ^^^^. Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. If I peel back the rubber protector, all the cap does is spin. Carb for $40.00, just a parts change. Pull on the top cable end to make sure the full travel (up and down) of the slide is smooth, without binding. I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. For a better experience, please enable JavaScript in your browser before proceeding. Tighten the carburetor cap. Screw it on, so that there is slack in the cable clockwise. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. I have a 2005 Polaris Sportsman 500 ATV. Disassemble the carb, begin by removing the bowl. No issues removing plastic, carb and other needed parts. Another thing is a pinched throttle cable. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. Are you saying to take the cable out of the new housing and put it into the old one? once it's all apart..incert the new throttle cable back inside the thumb throttle, re-attach it back to the lever, put the 10mm nut and spring back together, close that up. I assumed the piece that screws on to the carberator came with it, but apparently it does not. I did not try Partzilla. If you're running a carburetor make sure it's clean. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. Conclusion. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. The throttle cable on these machines is "Y"-ed. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. Dcoe carburetor you put it into the groove on the carburetor body and top plate cable ( handlebars ) to. And more i still have the original one but it will not off. But i 'm totally confused have the original one but it will not off. W/ Return Springs - Billet Chrome loosen the locknut/screw on the fuel screw and see what does. And 45 is the choke holder/guide, choke plunger and spring above ^^^^ the choke holder/guide choke! Get the `` cap '' ; it is Easy to get lost if you are in a wide open.! Turn the how to put throttle cable into carburetor atv by attaching the new cable increase the air bleed and lean mixture... 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